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OEM Fuel Tank Systems Product and Capabilities

OEM Fuel Tanks and Tank-Related Assemblies

Fuel tank systems provide a safe and reliable way to store and transport fuel while ensuring smooth operation. With expertise in complex engineered and welded assemblies, Proform Group Inc. (PGI) can deliver quality fuel storage tank systems for several vehicle platforms in the industrial, commercial, military, and school bus sectors. Our capabilities also include fuel tank straps and supports, battery boxes, fabricated components, and school bus fuel tank & crash cage assemblies.

 

Steel & Aluminum Fuel Tank Systems

Our fuel tank systems are constructed with quality steel and aluminum materials for optimal strength and durability. Depending on our customers’ needs, we offer various options for our steel and aluminum fuel tank systems. These options include:

  1. Round
  2. Rectangular
  3. D-shape tanks
  4. Painted
  5. Polished

Tank Specifications

Proform manufactures fuel tank systems to meet specific industry needs. To deliver a solution that adheres to your requirements, we can produce fuel tank systems with the following specifications:

Materials: Our fuel tank systems are constructed with durable steel, aluminized steel, and aluminum materials.
Shape: Our fuel tank systems are available in various shapes, including round, square, rectangular, slated-D, and D-shape.
Finishing options: To ensure your fuel tank system holds up under harsh conditions, we offer several finishing options, including polished, acid etched, CARC, powder coated, armored, and reinforced.
Capacity: This refers to the amount of fuel a tank can hold. To meet a range of application needs, we can manufacture our fuel tank systems with capacities ranging from 60 to 180 gallons.
Delivery: All of our fuel tank systems are pre-packaged for service and drop shipped. They are also line set, sequenced, and come with JIT (Just-In-Time) delivery.

New Part NumberFuel Neck LocationTank LengthCapacitySizeApproximate Weight (kg)Approximate Weight (lb)
R26A0024ETLHRLeft Hand Rear2650G24" RND15.0730
R26A0024ETRHRRight Hand Rear2650G24" RND15.0730
R26A0024ETLHFLeft Hand Front2650G24" RND15.0730
R26A0024ETRHFRight Hand Front2650G24" RND15.0730
R26A0024ETESCCenter of Tank2650G24" RND15.0730
R40A0024ETLHRLeft Hand Rear4070G24" RND17.8936
R40A0024ETRHRRight Hand Rear4070G24" RND17.8936
R40A0024ETLHFLeft Hand Front4070G24" RND17.8936
R40A0024ETRHFRight Hand Front4070G24" RND17.8936
R40A0024ETESCCenter of Tank4070G24" RND17.8936
R45A0024ETLHRLeft Hand Rear4580G24" RND21.8544
R45A0024ETRHRRight Hand Rear4580G24" RND21.8544
R45A0024ETLHFLeft Hand Front4580G24" RND21.8544
R45A0024ETRHFRight Hand Front4580G24" RND21.8544
R45A0024ETESCCenter of Tank4580G24" RND21.8544
R56A0024ETLHRLeft Hand Rear56100G24" RND25.251
R56A0024ETRHRRight Hand Rear56100G24" RND25.251
R56A0024ETLHFLeft Hand Front56100G24" RND25.251
R56A0024ETRHFRight Hand Front56100G24" RND25.251
R56A0024ETESCCenter of Tank56100G24" RND25.251
R66A0024ETLHRLeft Hand Rear66120G24" RND29.5460
R66A0024ETRHRRight Hand Rear66120G24" RND29.5460
R66A0024ETLHFLeft Hand Front66120G24" RND29.5460
R66A0024ETRHFRight Hand Front66120G24" RND29.5460
R66A0024ETESCCenter of Tank66120G24" RND29.5460
R33A0026ETLHRLeft Hand Rear3370G26" RND19.139
R33A0026ETRHRRight Hand Rear3370G26" RND19.139
R33A0026ETLHFLeft Hand Front3370G26" RND19.139
R33A0026ETRHFRight Hand Front3370G26" RND19.139
R33A0026ETESCCenter of Tank3370G26" RND19.139
R38A0026ETLHRLeft Hand Rear3880G26" RND22.5546
R38A0026ETRHRRight Hand Rear3880G26" RND22.5546
R38A0026ETLHFLeft Hand Front3880G26" RND22.5546
R38A0026ETRHFRight Hand Front3880G26" RND22.5546
R38A0026ETESCCenter of Tank3880G26" RND22.5546
R47A0026ETLHRLeft Hand Rear47100G26" RND26.7254
R47A0026ETRHRRight Hand Rear47100G26" RND26.7254
R47A0026ETLHFLeft Hand Front47100G26" RND26.7254
R47A0026ETRHFRight Hand Front47100G26" RND26.7254
R47A0026ETESCCenter of Tank47100G26" RND26.7254
R56A0026ETLHRLeft Hand Rear56120G26" RND32.0465
R56A0026ETRHRRight Hand Rear56120G26" RND32.0465
R56A0026ETLHFLeft Hand Front56120G26" RND32.0465
R56A0026ETRHFRight Hand Front56120G26" RND32.0465
R56A0026ETESCCenter of Tank56120G26" RND32.0465
R65A0026ETLHRLeft Hand Rear65135G26" RND35.8172
R65A0026ETRHRRight Hand Rear65135G26" RND35.8172
R65A0026ETLHFLeft Hand Front65135G26" RND35.8172
R65A0026ETRHFRight Hand Front65135G26" RND35.8172
R65A0026ETESCCenter of Tank65135G26" RND35.8172
R70A0026ETLHRLeft Hand Rear70150G26" RND35.8172
R70A0026ETRHRRight Hand Rear70150G26" RND35.8172
R70A0026ETLHFLeft Hand Front70150G26" RND35.8172
R70A0026ETRHFRight Hand Front70150G26" RND35.8172
R70A0026ETESCCenter of Tank70150G26" RND35.8172
D30A1625ETLHRLeft Hand Rear30"50G16" X 25" D1328
D30A1625ETRHRRight Hand Rear30"50G16" X 25" D1328
D30A1625ETLHFLeft Hand Front30"50G16" X 25" D1328
D30A1625ETRHFRight Hand Front30"50G16" X 25" D1328
D30A1625ETESCCenter of Tank30"50G16" X 25" D1328
D35A1625ETLHRLeft Hand Rear35"50G16" X 25" D15.0730
D35A1625ETRHRRight Hand Rear35"50G16" X 25" D15.0730
D35A1625ETLHFLeft Hand Front35"50G16" X 25" D15.0730
D35A1625ETRHFRight Hand Front35"50G16" X 25" D15.0730
D35A1625ETESCCenter of Tank35"50G16" X 25" D15.0730
 

Battery Box Assemblies

Proform manufactures and supplies battery boxes for commercial vehicles, school buses, air tank assemblies, heavy-duty trucks, and over-the-road tractors. Our battery box assemblies complement our core fuel tank business and are assembled at all three plants. The many variations we offer are built-to-order and shipped JIT (Just-In-Time).

Our battery boxes typically consist of a set of steps, air tanks, and a metal box for the engine battery. The assembly can feature numerous configurations that vary by each truck model, resulting in complex production requirements. At PGI, we maintain an agile and trained team, as well as an MRP system that helps us keep up with customer needs.

 

DEF Tank Systems

Diesel Exhaust Fluid (DEF) tank systems are essential for diesel engines that use Selective Catalytic Reduction (SCR) technology to minimize carbon footprint from nitrogen oxide emissions. They are commonly made of High-Density Polyethylene (HDPE) and Cross-Linked Polyethylene (XLPE), which makes them last longer.

In the United States, it is required that all medium and heavy-duty trucks produced after January 1, 2010 meet the latest EPA emission standards. This is mainly achieved through the use of an aftertreatment system, which typically includes SCR technology utilizing DEF. DEF is non-flammable, safe to handle, and nontoxic; however, it is corrosive against some metals. As such, DEF must be stored in special DEF tank systems on board the vehicle. These tanks are typically placed behind the cab, next to the diesel fuel tank.

At PGI, we can manufacture DEF tank systems that hold up against corrosive materials. Depending on your needs, these tanks can be assembled in various sizes and configurations. Additionally, all of our DEF tanks are manufactured in adherence to ISO 22241 standards to protect against failures or issues with your emissions system.

 

PGI manufactures fuel storage tanks, crash guards, and battery box systems for use in school buses across North America. Our crash cages are made with high-strength seamless tube materials, providing a durable solution for every school bus in the United States and Canada. We also offer a propane variant for low emissions and enhanced fuel economy.

 

Military

At PGI, we have the capability to produce fuel tanks for military vehicles due to our use of Chemical Agent Resistant Coating (CARC). This coating is a type of paint used primarily on military vehicles to enhance the metal surfaces’ ability to resist corrosion and the penetration of chemical materials. PGI is an ITAR-certified company, making us a trusted supplier to the US and Allied Military and Armed Forces.

 

Fabricated & Stamped

  • Brackets
  • FT Straps
  • Steps
  • Other

PGI manufactures a wide range of tank-related assemblies, including strap assemblies, support brackets and school bus crash cages. We also have extensive Fabrication and Paint capabilities including Break Presses, Shear Presses, Plasma Cutting, 5 Axis Fiber Laser Cutting and custom welding. Soon we will be adding 3D Additive Manufacturing


Get Your OEM Fuel Tank Systems and Parts From PGI


Fuel tank systems are a crucial aspect of various medium and heavy-duty vehicles, providing an effective way to store and transport fuel. As a leading manufacturer and Tier 1 supplier of fuel tanks, battery boxes, and related assemblies, PGI is your go-to source for quality OEM fuel tank systems. In addition to serving the industrial, commercial, and military sectors, we supply nearly 65% of the US and Canadian school bus market with quality fuel tank solutions.

For more information about our OEM fuel tank systems, or to get started on your custom solution, contact us today.

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